On beta cluster we are making use of role::labs::lvm::mnt to allocate the instance disk space to /mnt .

I created a new Trusty instance deployment-cxserver02.eqiad.wmflabs which has a puppet failure:

Notice: /Stage[main]/Labs_lvm/Package[lvm2]/ensure:

ensure changed 'purged' to 'present'

Notice: /Stage[main]/Labs_lvm/File[/usr/local/sbin/make-instance-vg]/ensure:

defined content as '{md5}d427b6b327e1e4f7f5c8c436eb5667a6'

Notice: /Stage[main]/Labs_lvm/Exec[create-volume-group]/returns:

Error: Can't create any more partitions.

/usr/local/sbin/make-instance-vg: failed to create new partition
Error: /usr/local/sbin/make-instance-vg '/dev/vda' returned 1 instead of one of [0]

Error: /Stage[main]/Labs_lvm/Exec[create-volume-group]/returns: change from notrun to 0 failed: /usr/local/sbin/make-instance-vg '/dev/vda' returned 1 instead of one of [0]

Notice: /Stage[main]/Labs_lvm/File[/usr/local/sbin/make-instance-vol]/ensure: defined content as '{md5}24f46d3c5b16cbf0cca687b84a81b3cd'
Notice: /Stage[main]/Role::Labs::Lvm::Mnt/Labs_lvm::Volume[second-local-disk]/Exec[create-vd-second-local-disk]: Dependency Exec[create-volume-group] has failures: true
Warning: /Stage[main]/Role::Labs::Lvm::Mnt/Labs_lvm::Volume[second-local-disk]/Exec[create-vd-second-local-disk]: Skipping because of failed dependencies

Using parted on /dev/vda there is still 42GB of free space:

1. /sbin/parted /dev/vda print free Model: Virtio Block Device (virtblk) Disk /dev/vda: 42.9GB Sector size (logical/physical): 512B/512B Partition Table: msdos
   
   Number Start End Size Type File system Flags 1 32.3kB 8191MB 8191MB primary ext4

8191MB  8191MB  476kB            Free Space

2      8191MB  10.2GB  2048MB  primary  ext4
3      10.2GB  12.3GB  2048MB  primary  ext4
4      12.3GB  14.3GB  2048MB  primary  linux-swap(v1)

14.3GB  42.9GB  28.6GB           Free Space

Could it be an issue in make-instance-vg? It invokes:

/sbin/parted /dev/vda print free|fgrep 'Free Space'|tail -n 1|sed -e 's/ */ /g'|cut -d ' ' -f 2,3

Which returns:

14.3GB 42.9GB

And thus invoke:

/sbin/parted -s /dev/vda mkpart primary 14.3GB 42.9GB

The bug prevent us from finalizing the creation of deployment-cxserver02.eqiad.wmflabs which is the content translation server on the beta cluster (bug 71783).

Version: unspecified
Severity: critical